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Wire Size & AWG Calculator

Determine the correct wire size and AWG for your electrical project based on NEC Table 310.16 ampacity ratings and rules.

NEC Table 310.16, 310.15(B)(1), 310.15(C)(1)

Design Parameters

#8 AWG50% of capacity used
Quick Start
A
ft
Conductor Material

Per NEC 110.14(C), ampacity is capped at the breaker/lug rating even if the wire itself is rated hotter. Most circuits ≤100A use 60°C or 75°C terminations — check equipment labeling.

Wire Size Results

Recommended Minimum Size#8 TW Copper
Design Load: 20AAllowable Capacity: 40.0A

50.0% of capacity utilized

Derating Breakdown

Base Ampacity (Table 310.16)40 A
× Temp Correction (86°F)× 1.00
× Bundle Derating (3 wires)× 1.00
= Derated Ampacity40.0 A
Capped at 75°C termination (110.14(C))40.0 A
Voltage Drop Check2.62% (3.14V)

Calculations based on NEC 2023 guidelines. Results are for estimation purposes — verify against local code before installation.

Verified against NEC 2023 · Table 310.16, 310.15(B)(1), 310.15(C)(1)

How this works

Wire size comes down to how much current the wire has to carry safely, not how much you want it to carry. NEC Table 310.16 sets that ampacity by conductor size, material, and insulation temperature rating, and this calculator reads straight off that table for whatever combination you enter.

Two rules push the number around. A continuous load, anything running three hours or more, has to be sized at 125% under NEC's continuous-load rule, so a 16 amp continuous load needs a wire rated for at least 20 amps. And your terminals usually cap you at 60°C or 75°C under NEC 110.14(C) even when you're pulling 90°C wire, because the ampacity that matters is whatever the lowest-rated point in the circuit can handle.

The 90°C column still matters even when you can't use its full ampacity. It's the starting point before temperature correction and conductor-bundling derates come off it under NEC 310.15(B)(1) and 310.15(C)(1).

Worked example

A 20A load, 120V, 10 feet one-way, THHN copper into a 75°C-rated panel, 30°C ambient, 3 current-carrying conductors.

#14 THHN copper, 90°C columnNEC Table 310.1625A
#14 capped by the 75°C termination ratingNEC 110.14(C)20A
#14 copper OCPD may never exceedNEC 240.4(D)15A (fails the 20A load)
#12 THHN copper, 90°C columnNEC Table 310.1630A
#12 capped by the 75°C termination ratingNEC 110.14(C)25A
#12 copper OCPD capNEC 240.4(D)20A (covers the load)

#14 has enough ampacity for 20A on paper, but its 15A OCPD cap rules it out; #12 is the smallest wire that actually works here.

Frequently Asked Questions

How do I choose the correct wire size for a circuit?↓

Wire size is primarily determined by the circuit's overcurrent protection device (breaker) rating and the load it will carry. You must also consider temperature ratings (60°C, 75°C, 90°C), continuous loads (125% rule), and voltage drop over long distances.

What is the 125% rule for continuous loads?↓

The NEC requires that the wire size and overcurrent device for a continuous load (a load running for 3 hours or more) must be sized at 125% of the continuous load, plus 100% of the non-continuous load.

Can I use a smaller wire if it has a 90°C insulation rating?↓

While 90°C wire (like THHN) has a higher ampacity, you generally must size the wire based on the lowest temperature rating of the connected equipment or terminals (often 75°C or 60°C) per NEC 110.14(C). The 90°C ampacity is mainly used as a starting point for derating.