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Breaker Size & OCPD Calculator

Size a breaker or fuse to NEC 240.6(A) — and only to NEC 240.6(A). General branch circuits round up to a minimum; HVAC circuits round down from a 175% maximum.

NEC 240.6(A), 240.4(B), 240.4(D), 210.20(A), 440.22(A)

Circuit & Load

20 A deviceminimum — rounded up
A

A load expected to run for three hours or more. This is the part that takes the 125% multiplier.

A
Conductor Material

Sizing a motor branch circuit?

Not yet — and deliberately. Motor protection under 430.52 needs a percentage that depends on the protective-device type, and we could not verify that table against two independent published sources; two of the sources we found disagree with each other on the wound-rotor row. We would rather leave the mode out than ship a number we can't stand behind. The full-load-current tables (430.248, 430.250) did verify, so this is a matter of one table, not the whole article.

Device Rating

Minimum device rating20 A20.0 A calculated load, rounded UP to a 240.6(A) size
This number is a floor.NEC 210.20(A) says the device “shall not be less than” the non-continuous load plus 125% of the continuous load, so the standard size is chosen by rounding up. On an air-conditioning circuit the rule inverts — see the HVAC tab.

Derivation

Continuous load × 125%NEC 210.20(A)20.0 A
= Calculated load20.0 A
Next standard device rating at or above the calculated loadNEC 240.6(A)20.0 A
#12 copper allowable ampacityNEC 110.14(C) · 310.1525.0 A
#12 copper may never exceedNEC 240.4(D)20.0 A

Conductor check

Your #12 copper allowable ampacity25.0 A
Largest device it may be protected at20 A
Smallest conductor a 20 A device demands#12

NEC 240.4(D): a #12 copper conductor may never exceed 20 A of overcurrent protection, no matter what its ampacity works out to. That cap, not the ampacity, is what limits this circuit.

Calculations based on NEC 2023 guidelines. Results are for estimation purposes — verify against local code before installation.

Verified against NEC 2023 · 210.20(A), 240.6(A), 240.4(B), 240.4(D)

OCPD schedule — NEC 2023

Every standard 240.6(A) rating through 400 A, and the smallest copper conductor each one may protect at your current settings (THHN, 75°C terminations, 86°F ambient, 3 current-carrying conductors). Change the inputs above and this table follows.

Device ratingMinimum copper conductorIts allowable ampacity
15 A#1420.0 A
20 A#1225.0 A
25 A#1035.0 A
30 A#1035.0 A
35 A#850.0 A
40 A#850.0 A
45 A#850.0 A
50 A#850.0 A
60 A#665.0 A
70 A#485.0 A
80 A#485.0 A
90 A#3100.0 A
100 A#3100.0 A
110 A#2115.0 A
125 A#1130.0 A
150 A#1/0150.0 A
175 A#2/0175.0 A
200 A#3/0200.0 A
225 A#4/0230.0 A
250 A#250255.0 A
300 A#350310.0 A
350 A#500380.0 A
400 Aabove 500 kcmil

These are the smallest conductors that satisfy both 310.15 ampacity and the 240.4(D) small conductor caps at the settings above. They are not a substitute for a voltage-drop check over the length of the run — run that separately.

How this works

A breaker size isn't just the load divided by voltage rounded to something that looks reasonable. NEC Table 240.6(A) lists a fixed set of standard ratings, 15, 20, 25, 30, 35, 40, 45, 50, 60 amps and up from there, and every answer this tool gives comes off that published list rather than a number the arithmetic happened to land on.

Which direction you round depends on what kind of circuit it is. A general branch circuit under NEC 210.20(A) has to be at least the non-continuous load plus 125% of the continuous load, that's a floor, so you round up to the next standard size. An air-conditioning circuit under NEC 440.22(A) can't exceed 175% of the compressor's rated-load current, that's a ceiling, so you round down instead. Run a general-purpose calculator on HVAC equipment and it'll usually hand you a breaker one size too big.

Two more limits cap the answer regardless of load. NEC 240.4(D) sets a hard ceiling by wire gauge, 15A for 14 AWG copper, 20A for 12 AWG, 30A for 10 AWG, no matter what the load calculation says. And NEC 240.4(B) lets you round up to the next standard size above a conductor's exact ampacity, but only when that ampacity doesn't already land on a standard rating and the circuit isn't feeding multiple cord-and-plug loads.

Worked example

A 24A continuous load (a dedicated circuit running 3 hours or more) wired in #10 THHN copper.

Continuous load × 125%: 24A × 1.25NEC 210.20(A)30A
Next standard device rating at or above that loadNEC 240.6(A)30A
#10 copper may never be protected aboveNEC 240.4(D)30A

Both rules land on the same number here: a 30A breaker, right at the ceiling #10 copper allows.

A 22A rated-load-current compressor on an air-conditioning circuit.

Rated-load current × 175% (a maximum, not a minimum)NEC 440.22(A)38.5A
Largest standard rating at or below that ceilingNEC 240.6(A)35A

The device rounds down to 35A. A 40A breaker, which a general-purpose calculator would return, exceeds what 440.22(A) permits.

Frequently Asked Questions

What are the standard breaker sizes in the NEC?

NEC Table 240.6(A) lists them: 15, 20, 25, 30, 35, 40, 45, 50, 60, 70, 80, 90, 100, 110, 125, 150, 175, 200, 225, 250, 300, 350, 400, 450, 500, 600, 700, 800, 1000, 1200, 1600, 2000, 2500, 3000, 4000, 5000 and 6000 amperes. Fuses have five additional standard ratings — 1, 3, 6, 10 and 601 A — that do not apply to breakers. Watch for calculators that hand back 16 A, 32 A or 63 A: those are IEC miniature circuit breaker ratings and appear nowhere in the NEC. Every size this tool returns is selected from the published list, so a non-NEC rating cannot come out of it.

Why does an air-conditioning circuit round the breaker down instead of up?

Because the two rules point in opposite directions. NEC 210.20(A) says a general branch-circuit device "shall not be less than" the non-continuous load plus 125% of the continuous load — that is a floor, so you round up to the next standard size. NEC 440.22(A) says an air-conditioning device "shall not exceed" 175% of the compressor's rated-load current — that is a ceiling, so you round down. A 22 A compressor gives a 38.5 A ceiling, and the answer is a 35 A device, not the 40 A a general-purpose calculator would return.

When can I use a breaker larger than the conductor's ampacity?

NEC 240.4(B) permits the next standard rating above the conductor's ampacity, but all three of its conditions must hold: the conductors are not part of a branch circuit supplying more than one receptacle for cord-and-plug-connected portable loads; the ampacity does not already correspond to a standard rating; and the next size up does not exceed 800 A. That second condition is arithmetic and this tool checks it for you — a conductor whose ampacity lands exactly on a standard size never gets bumped. The other two are facts about your installation that you have to assert.

Why can't I put a 25 A breaker on 12 AWG copper even though it derates to 25 A?

NEC 240.4(D) is a hard ceiling that survives every other permission in the section: 15 A for 14 AWG copper, 20 A for 12 AWG copper, 30 A for 10 AWG copper, and 15 A and 25 A for 12 and 10 AWG aluminum. It applies after correction factors, not before, so a favourable ampacity calculation never buys you past it. If the load needs more, the answer is a larger conductor — never a larger device.

Can this calculator size a motor branch circuit?

Not yet, deliberately. Motor branch-circuit protection under NEC 430.52 needs a percentage that varies by protective-device type, and we hold every rule to a standard of two independent published sources agreeing before we code it. Table 430.52 did not clear that bar — no ungated source reproduces the full matrix, and two published reproductions contradict each other on the wound-rotor row. The full-load-current tables (430.248 and 430.250) did verify cleanly, so this is one table short rather than the whole article, and we would rather leave the mode out than ship a percentage we cannot stand behind.